Our Services

Inspection

Our services encompass a comprehensive range of quality assurance and inspection activities designed to ensure that all project requirements are met effectively and efficiently:

Review of QAP/ITP: We review the Quality Assurance Plan (QAP) and Inspection & Test Plan (ITP) based on the Purchase Order (PO), Purchase Requisition (PR), and technical specifications to ensure compliance with all relevant standards for various products.

Field Quality Plans Review: We evaluate field quality plans to ensure they align with the required codes, specifications, and customer requirements, ensuring a consistent approach to quality assurance.

Testing Procedures Review: We review all testing procedures to ensure they meet the necessary technical and quality standards and are in line with project specifications.

Inspection of Products: We conduct thorough inspections of products in accordance with the approved quality plans and prepare detailed inspection reports documenting findings and ensuring compliance.

Non-Conformity Report (NCR) Preparation: We prepare NCRs when deviations from specifications are found, and work with the vendor to verify corrective and preventive actions, ensuring client approval before resolution.

Witnessing of Testing & Document Review: We witness various tests conducted and review inspection documents to verify that all processes meet the specified requirements.

Value Addition to Inspections: We ensure our inspections provide value by offering insights and recommendations for improving product quality and overall project efficiency.

Catch-Up Plan Preparation & Follow-Up: We collaborate with vendors to develop and follow up on catch-up plans to address any delays or issues, ensuring timely project completion and client satisfaction.

Training

Our expertise covers a wide range of areas essential for ensuring the quality, safety, and efficiency of engineering projects across various industries, especially in Oil & Gas. Our services include:

Welding Technology: Providing advanced welding techniques and processes to ensure strong, reliable, and durable welds in critical components.

Non-Destructive Testing (NDT): Conducting thorough NDT to detect faults and defects without compromising the integrity of the materials.

ASME Codes: Ensuring adherence to ASME codes for pressure vessels, heat exchangers, and other critical components, to meet international safety and quality standards.

Inspection & Testing: Offering comprehensive inspection and testing services to verify compliance with technical specifications

Cross-Country Pipelines: Conducting inspections and quality checks on pipelines designed for long-distance transportation of hydrocarbons, ensuring their safety and efficiency.

Quality Assurance & Quality Control: Ensuring comprehensive quality assurance and quality control processes

Engineering Materials: Assessing the quality and suitability of engineering materials used in various projects to ensure they meet performance and safety requirements.

Statutory & Regulatory Standards for Oil & Gas: Ensuring compliance with all statutory and regulatory standards in the oil and gas industry,

Failure Analysis

Our Failure Analysis services are designed to identify and understand the causes of failures in critical:

Failure Analysis of Storage Tanks: Investigating and analyzing the failure modes of storage tanks,
Failure Analysis of Vessels, Spheres & Mounded Storage Tanks: Conducting detailed failure analysis of pressure vessels,
Failure Analysis of Pipelines: Performing in-depth analysis of pipeline failures, including pipeline corrosion, leaks,
Failure Analysis of Boiler Pressure Parts: Analyzing failures in boiler pressure parts, including tubes, drums, and headers,
Failure Analysis of Valves: Investigating valve failures, including issues such as leakage, cracking, and material defects,

NDT Services

Our Training & Certification services ensure that personnel are equipped with the necessary skills and qualifications to perform Non-Destructive Testing (NDT) and meet industry standards. Our offerings include:

Training & Certifications of ASNT Level II in UT, RT, MT, PT, and VT: We provide training and certification programs for ASNT Level II in Ultrasonic Testing (UT),
Review of NDE Manual & Company’s Written Practice: We assist in reviewing and updating the NDE manual and written practices, ensuring they comply with industry
Witnessing UT, PT, RT & MT: We witness Non-Destructive Testing (NDT) processes such as Ultrasonic Testing (UT), Penetrant Testing (PT), Radiographic Testing (RT),

Destructive Testing

We offer a comprehensive range of Mechanical Testing of Metals to determine the metal properties in compliance with relevant codes and specifications:

Tensile Test: Determining yield strength, ultimate strength, percentage elongation, and percentage reduction in area to assess the material's ability to withstand stress and deformation.
Young’s Modulus / Modulus of Elasticity: Measuring the stiffness of a material to understand its elastic properties.
Bend & Re-bend Test: Testing the material's ability to bend without cracking, used to assess ductility and flexibility.
Hot Tensile Test (up to 800°C): Conducting tensile testing at elevated temperatures to evaluate the material’s behavior under thermal stress.
Charpy Impact Test (up to -196°C): Testing the material's toughness and ability to absorb energy under low-temperature conditions.
Flattening, Flaring / Drift Expanding: Assessing the material's deformability under specific conditions to ensure its suitability for various applications.
Intergranular Corrosion (IGCC) Testing (Practice A, B, C, E, G-48): Performing tests to assess the material’s resistance to corrosion along the grain boundaries,

Welding Technology

Review of Welding Manuals for Manufacturing Shops: We conduct in-depth reviews of welding manuals to ensure that they are in line with industry standards and reflect the best practices needed for manufacturing operations.

Review & Witness of WPS/PQR for Various Materials: We review and witness the development of Welding Procedure Specifications required quality and safety standards.
Witnessing Welder’s Qualification Test: We observe welder qualification tests to ensure that welding personnel meet the necessary
Review of WPS/PQR & WPQR for Metals: We perform detailed reviews of WPS, PQR, and Welder Performance Qualification Records (WPQR) for various metals, ensuring that
Reviewing Welding Procedures for High Alloy Steels & Dissimilar Welding: We provide expertise in reviewing and validating welding procedures for high alloy steels and dissimilar material welding, addressing the complexities of these challenging welding processes.

QHSE

Verification of QMS, OHSAS & EMS Manuals: We review and verify Quality Management Systems (QMS), regulations.

Auditing Companies for QMS, OHSAS, EMS, and IMS Certification: We conduct thorough audits for companies seeking certification in QMS, OHSAS, EMS, and IMS, ensuring compliance with international standards and helping organizations achieve their certification goals.
Conducting Internal Audits for QMS/OHSAS/EMS/IMS: We offer internal audit services for QMS, OHSAS, EMS, and IMS to assess the effectiveness of your systems and identify areas for improvement, ensuring compliance and enhancing operational performance.
Training to Carry Out CAPA (Corrective and Preventive Actions): We provide training programs to help organizations effectively implement Corrective and Preventive Actions (CAPA), ensuring continuous improvement, addressing non-conformities, and minimizing the risk of recurrence.

Vendor Management

Our Vendor Management Services ensure that organizations collaborate with reliable and efficient suppliers, optimizing product quality and performance. Our services include:

Providing Vendor Database for Needed Products: We provide a comprehensive database of pre-qualified vendors, ensuring access to reliable suppliers who meet specific product and quality requirements.
Conducting Vendor Assessments: We conduct detailed assessments of vendors to evaluate their capabilities,
Conducting Vendor Improvement Programs: We design and implement vendor improvement programs to help suppliers enhance their processes,
Vendor Monitoring & Vendor Rating: We offer continuous monitoring of vendor performance, including product quality,
Quality Audit at Vendor Shops: We perform quality audits at vendor facilities to ensure their processes and products align with industry standards and client requirements, identifying any potential risks or areas for improvement.
Factory Capabilities Assessments: We assess factory capabilities to verify whether vendors can meet client-specific requirements,

Health Assessment

Our Health Assessment Services ensure the integrity, safety, and compliance of critical infrastructure components, including storage tanks, pipelines, pressure vessels, spheres, and mounded tanks. Our services include:

Preparation of Health Assessment Manuals & Procedures: We develop comprehensive health assessment manuals and procedures for storage tanks, pipelines, inspection, and testing protocols to ensure operational safety and compliance.
Conducting Health Assessments: We perform detailed health assessments of storage tanks, pipelines, pressure vessels, spheres, operating efficiently and safely, in full compliance with regulatory standards.

Skill Enhancement

Preparation of Comprehensive Courses for Engineering Materials, NDT, and Welding: We design and develop in-depth training programs on engineering materials, Non-Destructive Testing (NDT), and welding, covering essential concepts, methods, and industry standards.

Classroom Teaching & Practical Demonstrations on NDT & Destructive Testing: Our courses include both theoretical instruction and practical demonstrations on NDT techniques and destructive testing methods,
Classroom Teaching & Practical Demonstrations on Welding Technology: We provide comprehensive training on welding technology, offering both classroom-based teaching and practical welding demonstrations to develop the necessary skills for successful welding applications.
Classroom Teaching & Practical Training on Inspection & Testing of Various Products: Our training programs offer in-depth instruction on inspection and testing of various products,
Certification Program on Inspection & Testing Skills: We offer certification programs for individuals looking to enhance their inspection and testing skills,

Product Reliability, Productivity & cost benefits

Product & Process Audit Services are designed to ensure that your processes and products meet the highest quality standards while optimizing efficiency and minimizing costs. Our services include:

Product & Process Audits: We conduct thorough audits of both product quality and manufacturing processes,
Review of Process Flow Charts and Preparation of Quality Check Sheets: We review and analyze process flow charts to identify potential inefficiencies or quality issues.
Review of Quality Plans & Control Mechanisms: We assess the effectiveness of your quality plans and control mechanisms to minimize rejection rates and rework.
Review of the Cost of Poor Quality (COPQ) & Mechanisms to Minimize Cost: We evaluate the cost of poor quality (COPQ), which includes costs associated with defects,
Review of Quality Assurance Program & Quality Plans for Projects: We assess your overall Quality Assurance (QA) program and specific quality plans for projects to ensure they meet the required standards.